Tank Rolling Machine

Project Description

This machine used to coil plate into different sharps such as cylindrical form, conic form and arc, it adopted Japan hydraulic technical.

Top roll can does vertical and level motion, up and down, parallel translation is display. This machine include pre-bending function.

Technical Parameter

ProjectUnitsTechnical Data
SpecificationsW11S-8×8000
Upper roller adding pressureT100
Max width of roll boardmm8000
The length of working rollsmm8100
Min diameter with full capacitymm1200
Max thickness of plate pre-bendingmm8
Up roll diametermmΦ480
Down roll diametermmΦ280
Distance between two down rollsmm380
Support rollsFour group
Drive speedm/minabout 4.0
Max capacity of coiled board :Mpaσs≤245
Main motorkw18.5
Hydraulic motorkw7.5
Moving motorkw3

Sheet Beveling Machine

Project Description

For cutting carbon steel, stainless steel, aluminum and other materials flat linear or non-linear welding groove,Or so realize the single-side welding double-side molding.

Technical Parameter

MaterialsCarbon steel, stainless steel, aluminum
Thickness of materials2mm≤δ≤8mm(Q235);2mm≤δ≤6mm(sus304)
Bevel angle35°
Working speed ≤2m/min
Power1.7KW

Manual Hydraulic Pull Side Machine

Project Description

Suitable for a smooth transition at the arc of the docking cone tank.

Technical Parameter

R-pressure arcR=80mm
Curved straight edge size adjustment range0~75mm
Hydraulic system pressure16MPa
Clamping cylinder stroke20mm
pull side speed100mm/ time
Power2.2KW

Manhole Flanging Machine

Project Description

Applicable to tank manholes and pipe outlet flanging, reducing tank welding deformation.

Technical Parameter

Manhole sizeΦ505,Φ100,Φ200(customizable)
Curved straight edge size adjustment range0~75mm
Clamping cylinder stroke140mm
Hydraulic system pressure31.5MPa
Power5.5KW

Roller Compacted Polishing Machine

Project Description

Puzzle for food tanker and tank closure weld seam compaction polishing. This equipment will weld Roller Compacted device and polishing apparatus is mounted on a track with walking, while Roller Compacted and polishing, Roller Compacted powered by hydraulic trolley by servo motor, hydraulic cylinder ends open, easy to tank after rolling set into the body, to facilitate tank closure weld Roller Compacted and polishing, polishing machine with dust removal system, dust generated during the absorption finish.

Equipment by the hydraulic system, the press, the ends open device, rolling polishing system, dust removal system, electrical control system.

Technical Parameter

ProjectTechnical parameter
Roller Compacted and polishing length8-11000mm (customizable)
Hydraulic system working pressure31.5Mpa
Roller Compacted and polishing speed1~5m/min  stepless adjustable
Dust recoveredDust removal system
Electric controlPLC
Overall power15KW

Special Shaped Tank Wheel Positioner

Project Description

Rotary displacement for the round, conical Special – shaped tank, tank without clamping directly on positioner can be used to achieve the tank ring longitudinal seam welding, welding internal partition plate and external welding to ensure the welding quality and increase productivity. wheel positioner moves on the track, conducive to the production line layout.

Equipment by two proactive positioner, electrical control box, remote control and other components.

Technical Parameter

Rated bearing10T
Diameter of applicable tank body1500-2600mm
Material of applicable tank bodyCarbon steel, stainless steel and aluminum alloy
Revolving speed200-800mm/min
Control wayRemote control and manual operation
Regulation of revolving speedstepless speed regulating

Tank Positioner

Project Description

The mechanism for clamping the tank body so that the tank body is revolved and shifted implements the girth automatic welding of the tank body (or used in the rounded section tanker), accessory installation, internal alternate bay welding and external welding so as to ensure the welding quality and to improve the production efficiency. The positioner can be moved on the track, which is beneficial to the production line layout.

The equipment comprises a drive positioner, a driven positioner, an electric control box, a remote controller and so on and can regulate the speed through a transducer.

Technical Parameter

Rated bearing10T
Diameter of applicable tank body500-3200mm
Material of applicable tank bodyCarbon steel, stainless steel and aluminum alloy
Revolving speed0-1.2r/min
Control wayRemote control and manual operation
Regulation of revolving speedstepless speed regulating

Longitudinal Seam Auto Welding Machine For Tank

Product Description

For carbon steel, stainless steel, aluminum tanker longitudinal seam and plate cylinder, automatic frame longitudinal seam weld. Welding guns or a single gun can be used cantilever structure or gantry structure, weld appearance, reliable quality.

Equipment are walking track, lifting console, welding power, electrical control systems, tanks and other components positioner.

Technical Parameter

Welding ModeGas Shielded Arc Welding
Length of Line16000mm(customizable)
Maximum Rotary Diameter3000mm
Welding MaterialsCarbon Steel, Stainless Steel and Aluminum Alloy
Thickness of the Welding Materials3-12mm
Welding speedVariable adjustment, 300-800mm/min
Lifting stroke1500mm
Welding Speed200-800mm/min

Simple Tank Girth Welding Machine

Project Description

The equipment applies to automatic welding of girth covers of carbon steel, stainless steel and aluminum alloy tankers (circular section and special-shaped section). Carbon steel tank will travel with a magnetic trolley that will be attached to the tank directly through the magnetic power. The automatic welding operation is easy and will not be limited by space and station.

The equipment consists of a travelling magnetic trailer, a traveler gantry and a positioner.

Technical Parameter

Welding modeGas shielded arc welding
The minimum arc radius300mm
Welding materialsCarbon steel, stainless steel, aluminum
thickness of welding materials3-12㎜
Weld width5-12mm
adjustment of Welding paceVariable adjustment
Welding speed100-800mm/min
Torch adjustment methodAutomatically adjust up and down, left and right electrically adjustable

Tank Dish Head Forming Machine

Project Description

The equipment is used for shaping tank truck head. The flat is tightly pressed on the platform by utilizing a hydraulic oil cylinder and a blank pressing die; the flat becomes butterfly-shaped through adding water to the same by a high-pressure pump; the hydraulic oil cylinder can be fast moved in the track in the production process in order to adapt the heads having the different sections. The equipment employs an accumulator and a pressure relay to jointly pressurize in order to reduce the energy consumption and can automatically unload after reaching the set system pressure and automatically build the pressure when the pressure is less than the set system pressure; the equipment can save 30% of energy in comparison of the normal hydraulic system. (The product has gained the National Invention Patent: a plate pressing mechanism of plate shaping machine ZL 2007 2 0130977.0; a novel plate shaping machine ZL 2007 2 0130975.1; and a pressing ring of plate shaping machine ZL2007 2 0130976.6).

The equipment comprises a high-low pressure hydraulic system, a water overflowing pressure system, a pressing machine, a workpiece lifting device, a workpiece in-out mobile car, an electric control system, etc.

Technical Parameter

Diameter of expanded head850~3000mm
Sagitta of expanded head≥200mm
Expanding materialQ235A; SUS304; aluminum and aluminum alloy
The maximum expanding head thickness10 mm of Q235A; 8 mm of SUS304; 12 mm of aluminum and aluminum alloy
The maximum working pressure of hydraulic system31.5Mpa
The maximum overall pressure1500 T
The maximum working pressure of hydraulic system11Mpa
Pressurizing wayAccumulator and pressure relay
Expanding mediumClear water or saponified fluid
Expanding medium recycling methodPneumatic recovery; recycling
Pressing oil cylinder number24
Section regulationFast regulating by ratchet wrench
Electric controlPLC
Overall power30KW
Suitable section shapeRounded, oval, square and octagonal